Lub teeb Gauge Steel Keel Ua Tshuab rau niaj hnub siv

A Lub Teeb Keel Ua Tshuabyog ib lub tshuab yob txoj kev tsim los tsim cov hlau hnyav hnyav siv rau hauv qab nthab, muab faib tshuab, phab ntsa thav duab, thiab lwm yam kev siv lub teeb yuag. Lub tshuab siv cov hlau galvanized lossis lwm cov hlau uas tsim nyog los ntawm lub kauj thiab txuas ntxiv ua rau lawv mus rau qhov xav tau keel profile.

Tsis zoo li ib txwm fabrication txoj kev uas yuav tsum tau ib tug neeg txiav thiab dabtsi yog khoov ua hauj lwm, ib tug yob txoj kev ua cov txheej txheem sib sau tsis tu ncua. Cov hlau sawb hla dhau los ntawm cov txheej txheem tshwj xeeb uas tsim cov chais, nrog rau txhua qhov chaw nres tsheb maj mam hloov lub tiaj tiaj mus rau hauv qhov kawg keel zoo.

Lub teeb steel keels feem ntau yog siv vim lawv lub teeb yuag, dimensionally zoo ib yam, yooj yim rau nruab, thiab haum rau niaj hnub siv sab hauv. Tsim kom raugLub teeb Gauge Steel Keel Tshuabpab cov tuam txhab tsim cov khoom loj ntawm cov profiles nrog qhov ntev thiab ruaj khov.

Lub Teeb Keel yog dab tsi?

Lub teeb keel yog nyias -gauge steel framing profile siv los txhawb lossis cov khoom siv hauv lub qab nthab thiab cov txheej txheem sib faib. Nyob ntawm nws daim ntawv thov, qhov profile tuaj yeem muaj cov duab sib txawv, qhov dav, qhov siab, thiab cov yam ntxwv ntxiv.

Cov khoom lag luam feem ntau suav nrog cov kab hauv qab, cov kab tseem ceeb, cov kab plaub hau, cov kab ntsaum, cov kab, thiab lwm yam cuam tshuam cov hlau hnyav.

Cov hlau feem ntau yog muab rau hauv daim ntawv coil thiab tsim txuas ntxiv mus rau hauv qhov yuav tsum tau muaj tus ntoo khaub lig-sectional shape.

Lub Teeb Keel Ua Tshuab Ua Haujlwm Li Cas?

Cov txheej txheem ua haujlwm ntawm aLub Teeb Keel Ua TshuabFeem ntau pib nrog kev thauj khoom steel kauj mus rau lub uncoiler. Lub strip yog ces coj mus rau hauv txoj kev seem.

Cov txheej txheem sib sau maj mam khoov lub tiaj tiaj los ntawm ntau theem. Txhua qhov chaw ntawm cov menyuam ua haujlwm me me ntawm deformation, cia lub tshuab ua tiav qhov profile kawg yam tsis muaj kev ntxhov siab ntau dhau ntawm cov khoom.

Tom qab qhov profile tau tsim tiav lawm, lub tshuab txiav txiav cov ntu txuas mus rau hauv qhov ntev ntev.

Cov txheej txheem ntau lawm yog:

Hlau Chev → Uncoiling → Straightening → Guiding → Roll Forming → Punching → Cutting → Finished Keel

Tsis yog txhua lub tshuab yuav tsum tau xuas nrig ntaus, thiab lub caij nyoog yog nyob ntawm cov khoom tsim.

Cov Cheebtsam tseem ceeb ntawm Lub Teeb Keel Ntau Lawm Kab

Ib qho tiavSteel Keel Ntau Lawm Kabmuaj ntau qhov kev sib koom tes. Kev teeb tsa nyob ntawm keel profile, cov khoom thickness, coil dav, ntau lawm ceev, thiab yuav tsum tau automation theem.

Uncoiler rau Steel Keel Production

Lub uncoiler yog thawj ntu loj ntawm cov kab ntau lawm. Nws tuav cov hlau kauj thiab tso tawm cov sawb ntawm tus nqi tswj.

Rau lub teeb keel ntau lawm, coils feem ntau nqaim thiab nyias piv nrog cov coils siv rau cov qauv hnyav. Txawm li cas los xij, lub uncoiler yuav tsum tau muab cov khoom noj ruaj khov vim tias qhov sib txawv ntawm cov hlua khi tuaj yeem cuam tshuam rau txoj kev tsim.

Nyob ntawm cov kev xav tau ntau lawm, lub tshuab tuaj yeem siv phau ntawv lossis hydraulic expansion system. Tsis siv neeg coil loading kuj tuaj yeem muab tso rau hauv cov kab ntau lawm.

Roll Forming Section

Txoj kev yob txoj kev yog lub plawv ntawm lub tshuab. Nws muaj ntau qhov chaw sib sau ua ke.

Thawj qhov chaw pib khoov lub tiaj tiaj steel sawb. Tom qab cov chaw nres tsheb nce zuj zus ntxiv cov duab profile kom txog thaum qhov xav tau keel hla -section tiav.

Cov txheej txheem yob yuav tsum raug tsim thiab ua kom raug. Kev tsim yob tsis raug lossis kev sib dhos tsis raug tuaj yeem ua rau qhov profile deformation, twisting, qhov txawv txav, lossis cov cim saum npoo.

Vim li no, lub yob tsim yuav tsum tau tsim tshwj xeeb rau qhov xav tau keel profile thiab cov khoom siv.

Punching System

Qee lub teeb keel profiles xav tau qhov los yog qhov rau kev teeb tsa, kev sib txuas, lossis kev hloov kho. Cov qhov no tuaj yeem ua tiav thaum lub sijhawm yob txoj kev.

Lub tshuab xuas nrig ntaus tuaj yeem ntsia tau ua ntej lossis nyob rau hauv txoj kab tsim, nyob ntawm cov khoom tsim thiab kev tsim khoom.

Piv txwv li, ib tug muab faib stud yuav xav tau rov qab qhov raws nws ntev. Lub tshuab xuas nrig ntaus tshuab tuaj yeem tsim cov qhov qhib ntawm qhov kev txiav txim siab ua ntej thaum lub steel sawb txav los ntawm txoj kab.

Lub punching txoj hauj lwm yuav tsum tau synchronized nrog cov khoom txav los tswj qhov raug qhov sib nrug.

Txiav System

Tom qab tsim, lub nruam keel profile yog txiav mus rau hauv ib tug neeg daim. Lub tshuab txiav tuaj yeem teeb tsa rau qhov sib txawv tiav ntev.

Piv txwv li, cov chaw tsim khoom tuaj yeem tsim keels ntev xws li:

• 2,000 hli
• 2,400 hli
• 2,700 hli
• 3,000 hli
• 4,000 hli

Lwm customized ntev

Qhov tseeb txiav ntau yog nyob ntawm lub tshuab teeb tsa thiab cov neeg siv khoom xav tau.

Yam khoom Thickness

Lub teeb keels feem ntau yog tsim los ntawm cov hlau nyias nyias. Nyob ntawm cov khoom thiab daim ntawv thov, lub tshuab yuav raug tsim rau kwv yees li0.4-1.2 hlikhoom.

Qee lub tshuab tuaj yeem npog qhov nqaim xws li0.5-0.8 hli, thaum hnyav dua -lub luag haujlwm profile systems yuav haum cov khoom mus txog1.5 hli.

Qhov tseeb thickness muaj peev xwm yuav tsum tau txiav txim raws li qhov profile, steel qib, tawm los zog, thiab tshuab tsim.

Hom Sawb Dav

Cov tswv yim xav tau- strip dav nyob ntawm qhov kawg keel profile. Vim tias cov profiles sib txawv xav tau qhov sib txawv tsim dav, lub tshuab tsis tuaj yeem xaiv raws li qhov dav profile tiav.

Piv txwv li, lub tshuab tsim lub qab nthab nqaim channel yuav xav tau ib lub strip dav ntawm kwv yees li50-100 hli, thaum loj phab ntsa framing profiles yuav xav tau ntau dua strips.

Yog li ntawd, cov chaw tsim khoom yuav tsum xam qhov dav dav ntawm qhov profile ua ntej tsim cov txheej txheem yob txoj kev.

Hom Ntau Lawm Ceev

Kev ceev ntau lawm nyob ntawm qhov profile complex, cov khoom thickness, xuas nrig ntaus yuav tsum, txiav ntev, thiab automation.

Ib lub teeb keel yob txoj kev tshuab tuaj yeem ua haujlwm ntawm kwv yees li20-60m / min, thaum tshwj xeeb siab - cov tshuab ceev tuaj yeem ua haujlwm ntawm qhov nrawm dua nyob rau hauv qhov tsim nyog.

Punching thiab txiav kev ua haujlwm tuaj yeem cuam tshuam tus nqi ntau lawm. Lub tshuab qhov siab tshaj plaws kev sib sau ceev yuav tsum tsis txhob txiav txim siab cais tawm ntawm nws cov punching thiab txiav lub voj voog.

Galvanized hlau rau lub teeb Keels

Galvanized steel feem ntau yog siv rau lub teeb keel tsim vim zinc txheej muab kev tiv thaiv corrosion rau cov hlau hauv qab.

Cov txheej kuj tseem tuaj yeem ua kom tiav qhov profile tsim nyog rau kev tsim kho sab hauv tsev uas yuav tsum tau siv sijhawm ntev - tiv thaiv ya raws thiab oxidation.

Txawm li cas los xij, yob txoj kev galvanized steel yuav tsum tau ceev faj tswj. Lub siab ntau dhau, qhov tsis raug yob tshem tawm, lossis cov cuab yeej puas tuaj yeem kos cov zinc txheej.

Kev tuav txoj hlua khi kom raug yog li ntawd tseem ceeb rau ob qho tib si qhov zoo thiab qhov tsos.

Qhov tseem ceeb ntawm Roll Design

Roll tooling txiav txim siab qhov kawg cov duab thiab qhov tseeb ntawm qhov keel. Txhua qhov chaw nres tsheb yob yuav tsum qhia txog tus nqi tswj ntawm deformation.

Yog tias kev tsim ntau dhau lawm hauv ib qho chaw nres tsheb, cov khoom tuaj yeem muaj kev ntxhov siab ntau dhau. Yog tias cov txheej txheem tsim tsis zoo, qhov profile tuaj yeem tsim kev sib tw, nyo hau, lossis flanges tsis sib xws.

Ib qhov zoo-tsim yob txoj kev sib sau ua ke faib cov deformation hla ntau lub chaw nres tsheb.

Cov ntaub ntawv yob thiab qhov chaw tiav kuj tseem ceeb, tshwj xeeb tshaj yog thaum ua ua ntej -coated lossis galvanized steel.

Qhov tseem ceeb ntawm Material Alignment

Kev sib raug zoo ntawm txoj hlua khi yog qhov tseem ceeb thoob plaws hauv cov kab ntau lawm. Yog hais tias cov khoom nkag mus rau hauv txoj kev yob ntawm lub kaum sab xis, lub keel tiav yuav twist los yog txav mus rau sab.

Cov lus qhia sab pab tswj txoj haujlwm raug ntawm lub sawb ua ntej nws nkag mus rau hauv cov chaw tsim khoom.

Thaum lub sijhawm ua haujlwm thiab kev ua haujlwm, cov neeg ua haujlwm yuav tsum xyuas tias cov sawb tseem nyob hauv nruab nrab thiab tias cov yob tau zoo sib xws.

PLC thiab Automatic Control

Niaj hnubLub teeb Gauge Steel Keel Machinefeem ntau siv PLC-raws li kev tswj hwm los tswj cov txheej txheem tsim khoom.

Tus neeg teb xov tooj feem ntau tuaj yeem nkag mus rau qhov tsis xws li:

• Khoom ntev
• Ntau lawm ntau
• Punching nrug
• Kab ceev
• Txiav tej chaw
• Kev xaiv khoom

PLC tau txais cov teeb liab los ntawm cov sensors thiab encoders thiab tswj kev pub noj, xuas nrig ntaus, sib sau, thiab txiav ua haujlwm.

Lub HMI touchscreen tuaj yeem muab cov ntaub ntawv hais txog tshuab xwm txheej, ntau lawm, tswb, thiab kev ua haujlwm tsis zoo.

Tsis Siv Neeg Length Control

Kev tswj qhov ntev yog qhov tseem ceeb tshwj xeeb vim tias cov phiaj xwm kev tsim kho feem ntau xav tau keels nrog qhov ntev raws li tus qauv.

Ib qho encoder ntsuas qhov txav ntawm steel sawb thiab sib txuas lus txoj hauj lwm mus rau qhov system tswj. Thaum lub programmed ntev mus txog, lub tshuab txiav yog qhib.

Kev ntsuas qhov sib xws thiab synchronization pab txo qhov ntev variation thiab txo cov khoom pov tseg.

Qhov zoo ntawm Lub Teeb Keel Ua Tshuab

A Lub Teeb Keel Ua Tshuabmuaj ntau yam zoo dua li phau ntawv profile fabrication.

Kev Tsim Nyog:Lub tshuab tuaj yeem ua cov hlau tsis tu ncua rau hauv cov ntawv tiav.

Consistent Dimensions:Tsim kom zoo yob tooling muab qhov ntev ntawm qhov profile.

High Productivity:Automated forming thiab txiav tso cai rau cov tuam txhab tsim cov khoom loj.

Txo kev ua haujlwm:Cov neeg ua haujlwm tsis tas yuav khoov thiab txiav txhua tus kheej profile.

Flexible Lengths:Tsis siv neeg txiav tso cai rau qhov sib txawv tiav ntev los ua haujlwm.

Integrated Punching:Qhov yuav tsum tau muaj thiab cov slots tuaj yeem muab tso rau hauv cov txheej txheem tsim khoom.

Kev siv cov khoom siv zoo:Kev tsim kom raug thiab txiav tuaj yeem pab txo cov khoom pov tseg uas tsis tsim nyog.

Common Lub Teeb Keel Profiles

Kev tsim kho sib txawv yuav tsum tau sib txawv keel profiles. Lub tshuab yob txoj kev tuaj yeem tsim nyob ib ncig ntawm tus ntoo khaub lig xav tau -sectional shape.

Cov pawg muaj xws li:

Lub tshuab cuab yeej yuav tsum tau kho raws li daim duab profile.

Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Kev Ua Haujlwm Zoo thaum lub sijhawm tsim khoom

Kev tswj kom zoo yuav tsum tau nqa tawm thoob plaws hauv cov txheej txheem tsim khoom. Ua tiav keels yuav tsum tau kuaj xyuas qhov profile qhov ntev, qhov ncaj, qhov ntev, qhov chaw, qhov chaw, thiab txiav qhov zoo.

Cov ntsiab lus tshuaj xyuas tseem ceeb suav nrog:

Kev tshuaj xyuas tsis tu ncua tuaj yeem pab txheeb xyuas cov teeb meem tsim los yog cov cuab yeej ua ntej ntau qhov ntawm cov khoom puas raug tsim.

Cov teeb meem tshwm sim thaum lub teeb Keel Production

Ob peb qhov teeb meem tuaj yeem tshwm sim thaum yob txoj kev.

Profile twisting tuaj yeem tshwm sim los ntawm kev sib tw yob tsis raug lossis tsis sib xws. Dimensional variation tej zaum yuav tshwm sim los ntawm cov cuab yeej tsis raug lossis cov khoom thickness variation. Nto khawb tuaj yeem tshwm sim thaum cov yob puas lawm los yog muaj kab mob.

Punching yuam kev yuav tshwm sim yog hais tias tus encoder los yog xuas nrig ntaus synchronization raug teeb tsa tsis raug. Cov teeb meem txiav tuaj yeem tshwm sim los ntawm cov hniav hnav lossis tsis raug txiav.

Kev Kho Tshuab

Kev saib xyuas tsis tu ncua yog tsim nyog los ua kom cov kab ntau lawm ua haujlwm kom ntseeg tau. Kev tsim cov yob yuav tsum tau kuaj xyuas thiab ntxuav tsis tu ncua. Bearings thiab kis tau tus mob yuav tsum tau lubricated raws li lub chaw tsim tshuaj paus lub sij hawm txij nkawm.

Cov hniav txiav yuav tsum tau kuaj xyuas kev hnav, thaum xuas nrig ntaus cov cuab yeej yuav tsum tau kuaj xyuas qhov kev puas tsuaj thiab raug tshem tawm.

Cov khoom siv hluav taws xob, sensors, PLC systems, thiab HMI yuav tsum tau tswj xyuas. Hydraulic Cheebtsam yuav tsum tau soj ntsuam kom to taub thaum siv cov khoom siv hydraulic.

Yuav Ua Li Cas Xaiv Lub Teeb Keel Ua Tshuab

Ua ntej yuav khoom aLub Teeb Keel Ua Tshuab, manufacturers yuav tsum qhia meej meej cov khoom uas yuav tsum tau specifications thiab ntau lawm muaj peev xwm. Cov yam tseem ceeb muaj xws li cov duab kos duab, qib steel, cov khoom thickness, coil dav, coil hnyav, yuav tsum tau ceev ntau lawm, tiav ntev, xuas nrig ntaus yuav tsum, txiav txoj kev, automation theem, tus naj npawb ntawm profiles, tooling yuav tsum, thiab muaj nyob rau hauv Hoobkas chaw. Daim duab profile yog qhov tseem ceeb tshwj xeeb vim tias cov cuab yeej yob yuav tsum tau tsim raws li tus ntoo khaub lig tiag -sectional shape ntawm keel. Cov khoom tuab thiab qib steel kuj txiav txim siab qhov xav tau kev tsim, cov menyuam tsim, thiab kev teeb tsa tshuab. Cov neeg tsim khoom yuav tsum xav txog qhov yuav tsum tau ua kom nrawm thiab ua tiav cov khoom tiav kom ntseeg tau tias lub tshuab tuaj yeem ua tau raws li cov hom phiaj tsim tawm. Yog tias qhov punching qhov lossis lwm cov qauv xav tau, lub tshuab yuav tsum suav nrog qhov tsim nyog tsis siv neeg xuas nrig ntaus. Cov txheej txheem txiav thiab qib automation yuav tsum sib phim cov ntim ntau lawm thiab kev ua haujlwm. Rau cov chaw tsim khoom tsim ntau cov keel profiles, cov cuab yeej sib hloov tau los yog ntau yam -profile configuration yuav muab tau yooj yim dua. Los ntawm kev soj ntsuam cov xwm txheej no ua tib zoo, cov tuam txhab tuaj yeem xaiv lub tshuab uas muab cov khoom ruaj khov, cov ntaub ntawv raug, kev ua haujlwm tau zoo, thiab lub sijhawm ntev - tus nqi.

Cov ntsiab lus

A Lub Teeb Keel Ua Tshuabyog ib qho tshwj xeeb yob txoj kev ua kom tsis tu ncua ua lub teeb yuag steel framing profiles siv hauv qab nthab, muab faib, phab ntsa, thiab lwm yam kev siv. Lub tshuab hloov galvanized los yog lwm yam hlau hlau uas tsim nyog rau hauv cov ntaub ntawv tiav los ntawm kev tswj cov khoom noj, yob txoj kev, xuas nrig ntaus, thiab txiav.

Tej tshuab tej zaum yuav ua tau kwv yees li0.4-1.2 hlisteel sawb thiab ua haujlwm nyob ib puag ncig20-60m / min, thaum qhov tseeb specifications nyob ntawm qhov profile, cov khoom siv qib, cov kev xav tau ntau lawm, thiab kev teeb tsa tshuab. Kev ua tiav ntev tuaj yeem feem ntau yog programmed rau cov ntawv thov xws li2,000–4,000 mm, nrog customized ntev kuj tau.

Qhov zoo ntawm cov keel tiav yog nyob ntawm tag nrho cov txheej txheem tsim khoom, suav nrog lub tshuab uncoiler, kev coj noj coj ua, yob cov cuab yeej, xuas nrig ntaus, cov cuab yeej txiav, thiab PLC tswj. Kev tsim thiab kev ua kom zoo yob yog qhov tseem ceeb tshwj xeeb rau kev tswj xyuas qhov ntev thiab tiv thaiv kev sib tw lossis deformation.

Nrog rau kev tsim tshuab tsim, cov cuab yeej raug, kev tswj tsis siv neeg, thiab kev saib xyuas tsis tu ncua, aSteel Keel Ntau Lawm Kabtuaj yeem muab cov ntaub ntawv zoo ib yam, kev ua haujlwm siab ntau lawm, txo cov neeg ua haujlwm yuav tsum tau ua, thiab cov khoom siv txhim khu kev qha rau kev tsim khoom siv niaj hnub.