Steel Coil Txiav rau Ntev Cov Khoom Siv rau Kev Siv Khoom

A Txiav rau Length Machineyog ib qho kev lag luam coil- txheej txheem txheej txheem siv los hloov cov hlau txuas txuas mus rau hauv cov nplooj ntawv tiaj tus ntawm qhov ntev ntev. Tsis txhob muab cov hlau rau hauv daim ntawv coil, lub tshuab uncoils cov khoom, theem nws kom tshem tawm qhov tsis xav tau curvature, ntsuas qhov ntev yuav tsum tau txiav, txiav nws, thiab tom qab ntawd muab cov nplooj ntawv tiav.

Txiav-rau- ntev tshuab yog dav siv rau txias- dov steel, kub- dov steel, galvanized steel, stainless hlau, txhuas, thiab coated steel khoom. Raws li cov khoom siv thiab kev tsim khoom, cov tshuab tuaj yeem tsim los rau cov ntawv nyias, nruab nrab - cov phaj tuab, lossis cov hlau hnyav.

Ib qho tiavHlau Txiav rau Length Kabfeem ntau muaj ob peb ntu txuas es tsis yog ib lub tshuab txiav xwb. Cov khoom siv ib txwm muaj xws li coil -loading tsheb, uncoiler, leveling machine, feeding and measuring system, shear, conveyor, stacker, hydraulic system, and electronic control system.

Dab tsi yog Txiav rau Lub Tshuab Ntev?

A Coil Txiav rau Ntev Tshuabtxheej txheem steel coil loj rau hauv ib daim ntawv nrog qhov ntev. Lub kauj yog mounted rau ntawm ib tug uncoiler, los ntawm uas lub sawb yog tsis tu ncua pub los ntawm cov theem theem.

Lub tshuab leveling tshem tawm coil curvature thiab txhim kho flatness ua ntej cov khoom mus txog qhov txiav. Kev ntsuas qhov system lossis encoder txiav txim siab qhov ntev ntawm daim ntawv, tom qab ntawd lub shear txiav lub strip txav. Cov nplooj ntawv tiav lawm ces thauj thiab muab tso rau.

Cov txheej txheem dav dav yog:

Coil Loading → Uncoiling → Leveling → Side Guiding → Length Measurement → Shearing → Conveying → Stacking

Cov txheej txheem txuas ntxiv no tso cai rau cov tuam txhab tsim cov ntawv loj loj ntawm cov nplooj ntawv loj yam tsis muaj kev ntsuas thiab txiav ib tus neeg.

Lub ntsiab Cheebtsam ntawm ib tug txiav rau Length kab

Ib tug niaj hnubTxiav rau Length Kabmuaj ntau lub tshuab ua haujlwm ua ke ua ib qho kev tsim khoom. Qhov tseeb configuration sib txawv raws li coil thickness, dav, yam khoom, ntau lawm ceev, thiab yuav tsum tau automation.

Lub kauj - lub tsheb thauj khoom hloov cov coil nkag mus rau lub uncoiler. Lub uncoiler tuav thiab tig lub kauj thaum pub lub sawb rau hauv cov kab ntau lawm. Lub leveler ces kho cov coil zoo thiab txhim kho flatness.

Tom qab leveling, sab guides tuav lub sawb txoj hauj lwm. Lub servo pub mis thiab ntsuas qhov system tswj cov ntawv yuav tsum tau ntev. Lub tshuab txiav ua cov hlais hlais, thaum conveyors hloov cov nplooj ntawv mus rau ntu ntu.

Ib qho tsis siv neeg stacker thaum kawg npaj cov ntawv tiav rau hauv pawg pawg.

Yuav Ua Li Cas Txiav rau Ntev Tshuab Ua Haujlwm?

Thawj theem pib nrog coil loading. Ib lub kauj hlau yog muab tso rau ntawm lub tsheb thauj khoom thiab txav mus rau lub uncoiler. Tom qab ntawd lub coil yog nruab nrab thiab ruaj ntseg mounted.

Lub kauj yog unwound thiab lub taub hau sawb nkag mus rau hauv cov khoom noj thiab qib theem. Lub leveler siv kev tswj siab los ntawm ntau lub rollers kom txo tau qhov curvature thiab txhim kho flatness.

Thaum cov khoom raug ntsuas kom zoo, nws dhau los ntawm qhov ntsuas. Ib qho encoder lossis servo-raws li kev ntsuas ntsuas ntsuas cov khoom txav thiab txiav txim siab seb qhov ntev npaum li cas tau mus txog.

Lub shear ces txiav lub sawb hla nws qhov dav. Daim ntawv txiav txav mus rau hauv seem stacking, qhov twg nws tau sau thiab ua kom zoo. Cov txheej txheem txuas ntxiv mus txog thaum qhov programmed kom tiav. Ntau cov kab niaj hnub siv PLC tswj thiab HMI cuam tshuam los teeb tsa cov ntawv ntev, txiav kom muaj nuj nqis, thiab kab nrawm.

Hom Thickness Range

Lub thickness ntawm aTxiav rau Length Machinenyob ntawm nws tus qauv tsim. Nyias- ntsuas CTL kab yuav ua cov khoom hauv qab 1 hli, thaum hnyav- cov tshuab ua haujlwm tuaj yeem ua cov hlau phaj ntau millimeters lossis ntau dua 20 hli tuab.

Piv txwv li, kev lag luam muaj CTL systems suav nrog kev teeb tsa ib puag ncig0.3-3 hli, 1-6 hli, thiab hnyav- qauv tsim mus txog kwv yees li6-25 hli. Qee cov txheej txheem siab heev qhia txog qhov tuab ntawm tag nrho txog0.3-25 hli.

Yog li ntawd, cov kev coj ua zoo ib yam tuaj yeem muab faib ua cov hauv qab no:

Cov no yog cov khoom siv dav dav, tsis yog universal qauv. Lub tshuab tiag tiag yuav tsum raug xaiv raws li qib steel, yield / tensile lub zog, siab tshaj plaws dav, coil hnyav, thiab xav tau kev ua haujlwm.

Hom Coil Dav Ntau Yam

Coil dav yog lwm qhov tseem ceeb thaum xaiv ibCoil Txiav rau Ntev Tshuab. Tshuab dav yog ib txwm teev raws li qhov siab tshaj plaws sawb dav uas cov kab tuaj yeem ua tau.

Common machine configurations muaj xws li:

600-1,250 hli

800-1,600 hli

1,000–2,000 mm

1,500-2,200 hli

Txog li kwv yees li 2,500 hli rau dav siv tshuab

Kev lag luam piv txwv suav nrog cov tshuab rau qhov dav txog li 1,600 mm, 2,000 mm, 2,200 mm, thiab 2,500 mm.

Qhov siab tshaj plaws yuav tsum raug xaiv raws li qhov loj tshaj plaws kauj uas tus neeg siv khoom xav kom ua tiav, thaum tseem xav txog qhov tsawg kawg nkaus qhov dav rau lub tshuab.

Hom Txiav Length Range

Txiav ntev kuj tuaj yeem sib txawv ntawm cov tshuab. Ib txoj kab me me tuaj yeem tsim cov ntawv los ntawm ntau pua millimeters mus txog ob peb metres, thaum lub tshuab muaj peev xwm tsim tau cov ntawv ntev ntau meters.

Piv txwv los ntawm cov khoom siv tshuab muaj xws li kwv yees li500-4,000 hli, 1,000–6,000 mm, 1,000–12,000 mm, thiab advanced systems muab ntev los ntawm kwv yees li200mm txog 16,000mm.

Ib tug general classification yog:

Qhov ntev tshaj plaws yog cuam tshuam los ntawm kev siv conveyor, stacker, cog layout, daim ntawv hnyav, thiab yuav tsum tau tuav txoj kev.

Hom Kab Ceev Range

Kev ceev ntau lawm nyob ntawm cov khoom thickness thiab tshuab configuration. Nyias- cov khoom ntsuas feem ntau tuaj yeem ua tiav sai dua cov phaj tuab.

Kev lag luam CTL tshuab tuaj yeem muaj kab nrawm nyob ib puag ncig30-60m / min, thaum qee lub tshuab tshaj tawm tshaj tawm nrawm mus txog kwv yees li80-90m / min.

Cov kab ntau yam yuav raug suav hais tias yog:

Lub voj voog txiav tiag tiag yuav qeeb dua qhov siab tshaj plaws strip ceev vim tias acceleration, deceleration, txiav, conveying, thiab stacking yuav tsum tau sib koom ua ke.

Coil Nyhav Peev Xwm

Coil hnyav yog qhov tshwj xeeb tseem ceeb vim tias cov khoom siv uncoiler thiab cov khoom thauj khoom yuav tsum muaj kev nyab xeeb los txhawb cov khoom xa tuaj.

Hom CTL tshuab tuaj yeem tsim rau cov coils nyob ib puag ncig5-15 tons, txawm tias cov kab loj loj tuaj yeem ua haujlwm20-35 tons lossis ntau dua. Qee lub tshuab muaj peev xwm hais txog qhov muaj peev xwm txog li 40-45 tons.

Lub coil hnyav yuav tsum tau txiav txim siab ua ke nrog coil sab nraud txoj kab uas hla, sab hauv txoj kab uas hla, thiab cov khoom dav.

Hydraulic Shear vs Flying Shear

Lub tshuab txiav yog ib qho tseem ceeb ntawm qhov sib txawv ntawm CTL systems.

Ib qho hydraulic shear txiav cov khoom siv kev tswj shearing txav thiab feem ntau yog siv rau cov qauv thiab nruab nrab - daim ntawv thov ceev. Nws tuaj yeem tsim nyog rau ntau yam ntawm daim ntawv thicknesses.

Ib qho kev ya ya, ntawm qhov tod tes, yog tsim los txiav cov khoom txav thaum tuav cov khoom txuas ntxiv. Lub tshuab txiav mus nrog lub sawb thaum lub sijhawm ua haujlwm txiav, cia siab dua - ua haujlwm ceev.

Qhov kev xaiv nyob ntawm qhov ceev ceev, cov khoom thickness, txiav -ntev ntev, thiab tag nrho cov kab tsim.

Leveling yog ib feem tseem ceeb ntawm cov txheej txheem

A Txiav rau Length Machineua ntau tshaj li tsuas yog txiav steel. Ua ntej txiav, lub coil yuav tsum nquag ua kom tau txais ib daim ntawv tiaj tus.

Hlau kauj ib txwm khaws curvature los ntawm kev raug mob nyob ib ncig ntawm lub kauj. Yog tias qhov curvature no tsis raug kho kom raug, cov nplooj ntawv tiav yuav muaj qhov tsis txaus ntseeg.

Leveling rollers siv tswj deformation rau lub sawb kom txo tau cov longitudinal curvature thiab lwm yam teeb meem duab. Cov txheej txheem Advanced tej zaum yuav siv ntau yam kev sib tw chais thiab adjustable configurations kom ua tau zoo flatness.

Yog li ntawd, qhov zoo ntawm qib theem yog ib qho tseem ceeb xws li cov ntu txiav thaum ua cov ntawv siab zoo -cov ntawv tiaj tus.

PLC thiab Automatic Control

Niaj hnubHlau Txiav rau Length Kabsystems feem ntau siv PLC-raws li kev tswj. Cov neeg khiav dej num tuaj yeem nkag mus rau qhov tsis muaj ntau lawm los ntawm HMI touchscreen, suav nrog daim ntawv ntev, qhov ntau, ceev, thiab lwm qhov chaw ua haujlwm.

Automation tuaj yeem sib koom ua ke uncoiling, leveling, pub, ntsuas, shearing, conveying, thiab stacking. Nws tseem tuaj yeem txo cov kev cuam tshuam ntawm phau ntawv thiab txhim kho rov ua dua.

Qee lub tshuab ua haujlwm siab tshaj suav nrog servo drives, digital length control, automatic leveling adjustment, and real{0}}time diagnostics.

Txiav raug

Txiav qhov tseeb yog qhov kev txiav txim siab loj thaum yuav ib kab CTL. Qhov tseeb tiag nyob ntawm lub tshuab qauv, ntsuas qhov system, cov khoom siv, ceev, shear tsim, thiab tswj qhov system.

Kev lag luam specifications feem ntau lub xeev ntev tolerances nyob ib ncig ntawm± 0.5 hli rau ± 1 hli, thaum qee qhov kev tshaj tawm tshaj tawm nruj dua qhov tseeb raws li cov xwm txheej tau teev tseg.

Txawm li cas los xij, ib qho kev hais raug raug yuav tsum tau ntsuas ua ke nrog qhov ntsuas qhov ntev thiab cov khoom siv tau. Kev kam rau siab ntawm ± 1 hli dhau ntawm daim ntawv luv luv yog txawv ntawm ± 1 hli dhau ntawm daim ntawv ntev heev.

Daim ntawv thov ntawm Txiav rau Length Machine

CTL cov cav tov yog siv rau hauv ntau cov hlau thiab hlau -kev lag luam. Lawv muaj txiaj ntsig tshwj xeeb uas cov neeg siv khoom xav tau cov ntawv tiaj tus hauv qhov ntev tshwj xeeb es tsis txhob tag nrho cov coils.

Cov ntawv thov uas muaj xws li:

• Cov chaw pabcuam steel
• Kev tsim kho cov khoom siv
• vov tsev thiab cladding khoom npaj
• Automotive Cheebtsam
• Kev tsim khoom siv
• Shipbuilding
• Railway manufacturing
• General fabrication
• Machinery manufacturing
• Muaj khoom siv ntau lawm

Cov ntaub ntawv ua tiav tuaj yeem suav nrog HR coil, CR coil, galvanized steel, stainless hlau, pleev xim rau hlau, txhuas, thiab lwm yam khoom siv coil.

Txiav rau Length rau Kub-Rolled Coil

Kub-rolled coil feem ntau yuav tsum tau tsim lub tshuab hnyav dua li nyias txias- dov los yog coated khoom, tshwj xeeb tshaj yog thaum thickness nce.

Hnyav - ntsuas CTL tshuab tuaj yeem tsim tau kwv yees li6-25 hlicov khoom thickness, txawm hais tias qhov tseeb muaj peev xwm nyob ntawm qib steel, dav, thiab tshuab tsim.

Cov theem theem, shear, tsav system, thiab lub tshuab thav duab yuav tsum tau tsim kom tsim nyog rau cov khoom hnyav dua uas tsim los ntawm cov khoom siv HR tuab.

Txiav rau Ntev rau Txias -Rolled thiab Galvanized Coil

Txias- dov thiab galvanized coils feem ntau ua tiav ntawm thinner - ntsuas CTL kab. Tej daim ntawv thov tej zaum yuav muaj thicknesses nyob ib ncig ntawm0.3-3 hlilos yog0.5-6 hli, nyob ntawm lub tshuab.

Rau cov ntawv galvanized thiab pleev xim rau, kev tiv thaiv nto yog qhov tseem ceeb tshwj xeeb. Lub conveyor thiab stacking system yuav tsum tau tsim kom txo tau khawb, dents, thiab lwm yam nto puas. Qee lub tshuab CTL tshwj xeeb siv cov txheej txheem tiv thaiv rau cov ntawv coated.

Txiav rau Length rau Stainless Hlau

Stainless hlau kuj tuaj yeem ua tiav siv CTL systems, muab lub tshuab raug teeb tsa rau qhov xav tau tuab thiab cov khoom siv.

Cov chais, shear, cov khoom noj khoom haus, thiab cov khoom siv - yuav tsum tau xaiv raws li daim ntawv thov. Kev tiv thaiv saum npoo yog qhov tseem ceeb tshwj xeeb uas cov ntawv ua tiav muaj qhov siab - zoo nkauj zoo nkauj lossis muaj qhov chaw.

Tsis Siv Neeg Stacking

Tom qab txiav, cov nplooj ntawv yuav tsum tau sau thiab sib dhos kom raug. Lub tshuab stacking tsis siv neeg txo kev tuav tuav thiab pab npaj cov khoom tiav.

Nyob ntawm daim ntawv thov, cov txheej txheem stacking tuaj yeem siv cov rooj nqa, cov khoom siv pneumatic, cov tshuab sib nqus, huab cua -float arrangements, los yog lwm yam mechanisms. Advanced CTL kab yuav integrate automated pawg tswj nrog lub ntsiab PLC tswj.

Kev sib dhos kom zoo yog qhov tseem ceeb tshwj xeeb rau cov ntawv ntev lossis hnyav vim tias kev sib dhos tsis zoo tuaj yeem ua rau kev thauj mus los tom ntej thiab tuav tau yooj yim dua.

Qhov zoo ntawm Kev Txiav rau Ntev Tshuab

Tsim kom raugTxiav rau Length Machinemuab ntau yam zoo rau steel -kev ua haujlwm. Nws hloov cov coils rau hauv kev npaj ua ntej-rau- siv cov ntawv uas tswj qhov ntev thiab tuaj yeem sib xyaw ua ke, ntsuas, txiav, thiab muab tso rau hauv ib qho txheej txheem automated.

Qhov zoo tshaj plaws muaj xws li:

Qhov tseeb daim ntawv Dimensions:Kev ntsuas tsis siv neeg thiab servo tswj tuaj yeem muab qhov ntev sib xws.

Txhim kho Flatness:Cov theem theem tshem tawm pliaj coil curvature ua ntej txiav.

Siab Productivity:Kev noj tsis tu ncua txo qhov xav tau ntawm phau ntawv txiav thiab ntsuas.

Txo kev ua haujlwm:Automated conveying thiab stacking txo kev tuav tuav.

Kev siv cov khoom siv zoo dua:Kev tswj kom ntev ntev tuaj yeem pab txo qis kev txiav cov khib nyiab.

Flexible Production:Ib lub tshuab feem ntau tuaj yeem ua cov ntaub ntawv sib txawv thiab qhov ntev ntawm nws qhov kev tsim ua haujlwm.

Yam yuav tsum tau xav txog ua ntej yuav lub tshuab CTL

Lub tshuab yuav tsum raug xaiv raws li qhov yuav tsum tau ua tiag tiag es tsis yog xaiv cov qauv loj tshaj plaws.

Cov yam tseem ceeb muaj xws li:

• Hom khoom
• Qib hlau
• Yam tsawg kawg thiab siab kawg thickness
• Yam tsawg kawg thiab siab kawg coil dav
• Coil ID thiab OD
• Max coil hnyav
• Yuav tsum tau daim ntawv ntev
• Yuav tsum tau ntev kam rau ua
• Yuav tsum tau flatness
• Ntau lawm ceev
• Txiav tshuab
• Automation qib
• Stacking xav tau
• Muaj chaw Hoobkas
• Kev xav tau hluav taws xob
• Hydraulic xav tau
• Yav tom ntej ntau lawm expansion

Lub tshuab tsim los rau 0.5-3 hli galvanized kauj, piv txwv li, yuav muaj ntau yam kev xav tau los ntawm cov txheej txheem tsim los rau 10-25 hli kub- dov phaj.

Xaiv qhov zoo tshuab Range

Cov lus hauv qab no muab lub ntsiab lus pib rau kev xaiv tshuab:

Cov kab no yog cov sawv cev es tsis yog universal. Qhov tseeb tshuab specifications yuav tsum tau engineered nyob ib ncig ntawm cov khoom qib, siab tshaj plaws coil hnyav, yuav tsum tau raug, thiab ntau lawm lub hom phiaj. Cov cuab yeej ua lag luam qhia tau hais tias muaj ntau qhov sib txawv, suav nrog cov kab ntsuas los ntawm kwv yees li 0.1-25 mm thickness thiab txog li ntawm 2,200 mm dav.

Kev kho ntawm ib txoj kab txiav rau Length

Kev saib xyuas tsis tu ncua yog qhov tseem ceeb rau kev tswj xyuas qhov tseeb thiab kev ntseeg siab ntawm kev tsim khoom. Lub leveling rolls yuav tsum tau soj ntsuam rau hnav thiab paug, thaum bearings, gears, chains, hydraulic Cheebtsam, thiab tsav systems yuav tsum tau soj ntsuam raws li lub chaw tsim tshuaj paus lub sij hawm txij nkawm.

Lub shear hniav yuav tsum tau saib xyuas tshwj xeeb. Nplhaib los yog cov hniav puas tuaj yeem cuam tshuam rau kev txiav zoo thiab ua kom lub nra ntawm cov txheej txheem txiav.

Cov khoom siv hluav taws xob, sensors, encoders, PLC systems, thiab servo drives yuav tsum tau tshuaj xyuas tsis tu ncua. Hydraulic roj mob thiab to yuav tsum tau saib xyuas nyob rau hauv hydraulic systems.

Kev xav txog kev nyab xeeb

Ib kab CTL muaj cov coils txav, rotating rollers, siab -cov cuab yeej quab yuam shearing, hydraulic systems, thiab automated stacking khoom. Yog li ntawd, kev ruaj ntseg systems yog qhov tseem ceeb.

Cov neeg ua haujlwm yuav tsum tsis txhob nkag mus rau qhov chaw muaj kev phom sij thaum txoj kab khiav haujlwm. Cov neeg saib xyuas, xwm txheej ceev- nres tshuab, sensors, interlocks, thiab cov khoom ceeb toom yuav tsum tau khaws cia hauv kev ua haujlwm.

Kev saib xyuas tshwj xeeb yog xav tau thaum lub sijhawm thauj khoom, xov, hloov cov hniav, kev saib xyuas, thiab kev daws teeb meem vim tias cov haujlwm no tuaj yeem nthuav tawm cov neeg ua haujlwm kom khaws cov tshuab thiab hydraulic.

Xaus

A Txiav rau Length Machineyog ib qho kev daws teeb meem tseem ceeb rau kev hloov cov hlau coils rau hauv cov ntawv loj, tiaj tus. Los ntawm kev sib txuas uncoiling, leveling, pub mis, ntsuas qhov ntev, shearing, conveying, thiab stacking, ua tiavHlau Txiav rau Length Kabtuaj yeem txhim kho qhov ua tau zoo thiab sib xws ntawm cov kauj- kev ua haujlwm.

Tshuab specifications tuaj yeem sib txawv. Cov cuab yeej siv tau zoo yuav ua tau kwv yees li0.3-25 hli thickness, 600-2,500 mm dav, 200-16,000 mm txiav ntev, thiab kab speeds li ntawm ib ncig20-90m / min, nyob ntawm lub tshuab configuration thiab cov khoom siv. Cov piv txwv ua lag luam qhia txog cov kab no hla nyias - ntsuas, qauv, thiab hnyav- lub luag haujlwm CTL.

Lub tshuab kom raug yuav tsum tau xaiv raws li qib steel tiag tiag, coil qhov ntev, tuab, dav, xav tau daim ntawv ntev, qhov tseeb, ntau lawm ceev, thiab cov kev xav tau stacking. Nrog cov cuab yeej tsim nyog tsim thiab kev saib xyuas tsis tu ncua, aCoil Txiav rau Ntev Tshuabtuaj yeem muab kev txiav kom raug, txhim kho flatness, ua haujlwm siab, txo kev tuav tuav, thiab txhim khu kev qha ntev -kev ua tau zoo hauv cov chaw ua steel.