Dab tsi yog txheej txheem ntawm ERW manufacturing

Jun 15, 2026

Tso lus

CovERW (hluav taws xob kuj welded) yeeb nkabyog ua los ntawm txias ua ib tug steel sawb mus rau hauv ib tug cylindrical zoo. Cov npoo yog ces fused ua ke siv lub siab - zaus hluav taws xob tam sim no, ua tau zoo heev, tus nqi- cov yeeb nkab zoo uas tsis muaj cov khoom siv ntxiv.

Nws yog siv los thauj cov roj, nkev thiab lwm yam vapor-kua khoom. Nws tuaj yeem ua tau raws li ntau yam kev xav tau ntawm kev kub siab thiab qis, thiab ua lub luag haujlwm tseem ceeb hauv kev xa cov kav dej hauv ntiaj teb.
 

Dab tsi yog cov txheej txheem tsim khoom ntawm ERW Pipe?

Peb cov txheej txheem tsim khoom feem ntau suav nrog cov theem hauv qab no hauv cov txheej txheem ib kauj ruam:

 

Typical ERW Pipe Making Process

 

1. Uncoiling

 

Cov khoom siv raw yog steel kauj, yog unrolled thiab flattened. Qhov kawg ntawm lub kauj tshiab yog pob tw -welded rau tus Tsov tus tw ntawm lub kauj dhau los kom paub meej tias kev ua haujlwm tas mus li.

 

2. Ntug Kev Npaj thiab tsim

 

Ua ntej tsim, cov npoo ntawm cov sawb yog trimmed los yog milled kom paub meej cov dav dav. Lub sawb ces dhau los ntawm kev sib tsoo thiab yob, uas khoov cov hlau mus rau hauv ib lub voj voog maj mam.



3. Vuam

 

Raws li cov yeeb nkab qhib npoo raug nias ua ke, siab - zaus hluav taws xob tam sim no dhau los ntawm cov khoom. Qhov tsis kam mus rau qhov tam sim no sai heats cov npoo rau lawv cov ntsiab lus melting, thiab nyem cov hlua khi lawv ua ke, fusing lawv mus rau hauv ib qho chaw ruaj khov, longitudinal seam.



4. Deburring thiab kho cua sov

 

Lub casing los yog milling cov cuab yeej yog siv los tshem tawm cov welds tshaj nyob rau hauv thiab sab nraud ntawm cov yeeb nkab, tsim ib tug du nto. Tom qab ntawd, qhov chaw welded tau dhau los ntawm lub tshuab cua sov induction kom normalize qhov vuam- txo qhov kev ntxhov siab sab hauv thiab tsim kom muaj qhov sib xws, muaj zog microstructure.



5. Qhov loj me thiab txiav

 

Cov yeeb nkab mus los ntawm cov txheej txheem kawg ntawm sizing rolls kom paub meej meej roundness, straightness, thiab meej txheej kab. Ib tug ya pom ces txiav cov yeeb nkab txuas mus rau hauv tus neeg qhov ntev.



6. Kev tshuaj xyuas thiab kev sim

 

Cov kav dej tau raug kuaj xyuas nruj, suav nrog kev ntsuas ultrasonic thiab electromagnetic los xyuas qhov kev ncaj ncees ntawm cov vuam, ua raws li kev ntsuas hydrostatic siab kom ntseeg tau tias lawv tsis xau hauv siab.

 

Lub hauv paus ntsiab lus ntawmERW yeeb nkab ua tshuab


Cov txheej txheem tseem ceeb ntawm ERW steel kav yog siab - zaus kuj vuam. Thaum siab - zaus hloov tam sim no dhau los ntawm ob lub npoo ntawm cov hlau sawb, cov nyhuv ntawm daim tawv nqaij thiab qhov sib thooj ntawm qhov siab - zaus tam sim no ua rau cov tam sim no tsom rau ntawm qhov chaw sib cuag ntawm cov npoo ntawm cov hlau sawb. Lub instantaneous generated kuj kub sai heats ntug hlau mus rau ib tug yas forging kub xws li ntawm 1200℃mus rau 1350 degree. Nyob rau hauv lub nruam extrusion siab ntawm vuam chais, cov rhuab hlau npoo undergo yas melting, thiab nto oxide txheej thiab impurities raug squeezed tawm, tsim ib tug ntom, uniform thiab siab - lub zog weld seam. Cov txheej txheem ntawm lub cev thiab metallurgical ua ke no paub txog kev vuam nrawm thiab txuas ntxiv, kom ntseeg tau tias lub zog vuam ncav cuag lossis txawm tias dhau ntawm cov khoom siv lub zog hauv qab qhov chaw ntawm kev sib ntsib cov txheej txheem tsis. Tag nrho cov kab ntau lawm ua haujlwm nyob rau hauv ib lub voj voog tsis tu ncua, tso lub hauv paus rau loj- nplai, qauv thiab siab{12}} ua haujlwm zoo steel yeeb nkab ntau lawm.

 

Technical Advantages ntawm ERW Manufacturing Process

Piv nrog rau lwm cov yeeb nkab steel tsim thev naus laus zis, ERW txheej txheem muaj qhov zoo ntawm kev lag luam:
 
1. Ua ntej ntawm tag nrho cov, ntau lawm ceev yog ceev tshaj li lwm yam steel yeeb nkab ua tshuab, yog li cov efficiency yog siab. Qhov txuas txuas txuas ntxiv thiab siab - zaus vuam hom paub txog kev tsim cov khoom loj, uas yog qhov ua tau zoo dua li seamless yeeb nkab dov thiab phau ntawv vuam.
 
2. Qhov thib ob, qhov tseeb qhov tseeb yog siab. Lub yob- txheej txheem tsim thiab qhov loj me kom ntseeg tau tias cov phab ntsa tuab tuab thiab ruaj khov yeeb nkab roundness.
 
3. Thib peb, qhov zoo ntawm vuam cov pob qij txha yog ruaj khov. High- zaus kuj welding paub txog cov khoom-theem melting, uas ua rau ib tug ntom weld qauv thiab zoo heev zoo txhua yam khoom.
 
4. Plaub, nws muaj cov nqi tsim khoom tsawg thiab kev siv cov khoom siv siab, ntxiv rau, tsis muaj pov tseg ntawm cov khoom siv vuam, uas ua tau raws li cov qauv ntawm lub zog- txuag thiab ua haujlwm zoo.
 
Cov txiaj ntsig zoo no ua rau ERW cov kav hlau ua lub luag haujlwm tseem ceeb hauv nruab nrab thiab qis - kev thauj mus los ntawm cov kav dej thiab kev tsim vaj tsev.

 

Tej yam tsis zoo

Hauv kev ua haujlwm siab - nrawm ntawm ERW cov kav dej, ntau yam kev hloov pauv hloov pauv thiab macroscopic zoo tsis xws luag tuaj yeem tshwm sim vim cov khoom siv tsis sib xws, cov khoom siv raw sib txawv, thiab kev ua haujlwm tsis raug, uas cuam tshuam ncaj qha rau cov qauv kev ruaj ntseg, huab cua nruj thiab kev pab cuam lub neej ntawm cov kav hlau tiav.
 
▪️Qhov feem ntau tsis xws luag xws li tsis tiav weld fusion, weld slag inclusion, microscopic thiab macroscopic vuam tawg, yeeb nkab lub cev ellipse deformation, tsis sib luag phab ntsa thickness, thiab nto khawb. Txhua qhov tsis xws luag muaj qhov sib txawv ntawm kev tsim cov txheej txheem thiab kev cuam tshuam tsis zoo ntawm cov yeeb nkab kev ua haujlwm, xav tau kev saib xyuas cov txheej txheem thiab kev tswj xyuas.
 
1. Tsis tiav fusion, tseem hu ua virtual vuam, feem ntau yog tshwm sim los ntawm cov vuam tsis txaus tam sim no, vuam ceev heev, los yog tsis huv strip npoo nrog oxide thiab roj paug. Qhov kev tsis zoo no ua rau muaj kev sib txuas tsis muaj zog ntawm cov vuam seam, uas yooj yim rau tawg los yog xau nyob rau hauv lub siab sab hauv, ua rau nws muaj kev phom sij txaus ntshai rau kev siv cov raj xa dej.
 
2. Slag inclusion yog hais txog impurities ntawm oxides uas nyob hauv cov hlau weld. Lawv feem ntau tshwm sim los ntawm kev quab yuam extrusion tsis tiav, tshem tawm tsis tiav ntawm vuam slag thaum vuam, los yog tsis tsim nyog cov tshuaj tiv thaiv ntawm fluxes. Cov kev suav nrog no tuaj yeem ua rau puas tsuaj rau cov qauv vuam, txo cov neeg kho tshuab lub zog thiab lub zog ntawm kev sib koom ua ke, thiab yooj yim ua rau muaj kev ntxhov siab thiab qaug zog tsis ua haujlwm thaum lub sijhawm ua haujlwm ntev -.
 
3. Cov kab nrib pleb, nrog rau cov kab nrib pleb kub thiab cov kab nrib pleb txias, feem ntau yog tshwm sim los ntawm qhov tsis sib xws ntawm thermal forming parameters thiab tsis sib xws ceev ceev. Kub tawg tshwm sim thaum lub vuam kub yog siab thiab yog vim muaj leej faj impurities nyob rau hauv cov ntaub ntawv raw; thaum cov kab nrib pleb txias tsim thaum lub caij txias thiab yog tshwm sim los ntawm kev ntxhov siab ntau dhau, uas ua rau muaj kev hem thawj rau kev nyab xeeb ntawm cov khoom siv siab - lub zog steel yeeb nkab.
 
4. Tsis tas li ntawd, qhov teeb meem geometric xws li ellipticity thiab qhov tsis sib xws ntawm cov yeeb nkab phab ntsa tuab feem ntau yog tshwm sim los ntawm qhov tsis ruaj khov dov txoj kev siab, hnav ntawm cov txheej txheem, thiab qhov tsis tsim nyog loj. Cov yam ntxwv no ua rau tsis tsim nyog cov yeeb nkab roundness thiab me me kam rau ua, uas nyob rau hauv lem cuam tshuam rau kev sib txuas thiab kev teeb tsa ntawm cov yeeb nkab fittings.
 
5. Kev khawb ntawm qhov chaw feem ntau yog tshwm sim los ntawm kev sib txhuam ntawm txoj siv hlau thiab cov khoom siv thaum lub sij hawm pub mis thiab tsim cov txheej txheem, thiab lawv tuaj yeem ua rau lub ntsej muag ncaj ncees thiab tiv thaiv kev ua haujlwm ntawm cov yeeb nkab lub cev.


Txheej Txheem Tswj Cov Ntsiab Lus

Yuav luag txhua qhov tsis xws luag ntawm ERW steel kav yog tsim los ntawm peb yam tseem ceeb: cov khoom siv raw khoom tsis zoo, tsis tsim nyog sib piv ntawm cov txheej txheem tsis raug, thiab tsis yog - cov txheej txheem ua haujlwm. Txhawm rau tiv thaiv kev tsim cov khoom tsis zoo thiab ua kom cov khoom ruaj khov zoo, cov txheej txheem tag nrho - kev tswj cov txheej txheem yuav tsum tau ua nyob rau hauv tag nrho cov txheej txheem tsim khoom.
 
1. Ua ntej ntawm tag nrho cov, nruj kev soj ntsuam cov khoom nyob rau hauv lub Hoobkas yog lub hauv paus barrier rau kev tswj kom zoo. Cov neeg tsim khoom yuav tsum tau kuaj xyuas cov tshuaj muaj pes tsawg leeg, cov khoom siv kho tshuab, thiab qhov chaw ntawm cov hlau coils, tshem tawm cov ntaub ntawv raw nrog ntau dhau impurities, rusty nto, tawg, los yog tsis sib xws, yog li tshem tawm cov kev pheej hmoo zoo ntawm qhov chaw.
 
2. Qhov thib ob, tus qauv ua ntej- kev kho cov hlau strips yog qhov tseem ceeb tshaj plaws. Cov npoo ntawm cov hlau strips yuav tsum raug txiav kom meej thiab ntxuav kom huv si kom tshem tawm cov burrs, oxides, roj stains thiab nplai, kom ntseeg tau tias cov npoo vuam yog du, tiaj tus thiab tsis sib xws, kom ua tau raws li qhov siab - zaus cua sov thiab ua kom tiav metallurgical fusion.
 
3. Thib peb, qhov tseeb dynamic txuam ntawm cov tub ntxhais vuam tsis yog qhov tseem ceeb tshaj plaws. Cov kws tshaj lij yuav tsum tau kho cov vuam tam sim no, khiav ceev thiab extrusion siab nyob rau hauv lub sij hawm raws li cov yeeb nkab cov khoom specifications thiab steel qib, los tiv thaiv weld spalling vim overheating los yog tsis tiav fusion tshwm sim los ntawm tsis txaus tshav kub input, li no kom ntseeg tau lub ntom thiab uniform microstructure ntawm weld seam.
 
4. Plaub, kev tswj xyuas cov txheej txheem txias yog tsim nyog. Tom qab vuam, qhov ruaj khov thiab qeeb txias yuav tsum tau khaws cia kom tsis txhob muaj qhov cuam tshuam ntawm qhov seem ntawm kev ntxhov siab thiab cov kab mob khaub thuas uas tshwm sim los ntawm qhov kub thiab txias.
 
Tsis tas li ntawd, nws yog ib qho tsim nyog los tsim kom muaj ib lub sijhawm tiag tiag - kev saib xyuas cov cuab yeej siv sijhawm thiab kev saib xyuas tsis tu ncua. Tsis tu ncua calibrations ntawm txoj kev rolls, sizing rolls thiab siab - zaus vuam cov cuab yeej yuav tsum tau ua kom tshem tawm qhov zoo fluctuations los ntawm cov khoom aging thiab parameter deviations.
 
Los ntawm kev ua haujlwm ntawm tus txheej txheem thoob plaws tag nrho cov txheej txheem, tiag tiag - lub sijhawm ntsuas ntsuas, thiab kev saib xyuas nruj, qhov tsis xws luag ntawm ERW steel kav tuaj yeem txo tau zoo, tag nrho cov txiaj ntsig ntawm cov khoom tiav tuaj yeem txhim kho tau zoo, thiab qhov ruaj khov thiab txhim khu kev qha zoo ntawm cov kav hlau hlau tsim nyog rau siab - cov qauv kev lag luam tuaj yeem lav tag nrho.
 
 
Cov txheej txheem tsim khoom ntawm ERW steel kav yog ib qho systematic thiab standardized nruam ntau lawm system uas integrates raw khoom ua ntej - kho, dov txoj kev, siab - zaus kuj welding, nto tiav calibration thiab meej soj ntsuam. Txhua qhov txuas yog sib cuam tshuam thiab sib koom ua ke, sib koom ua ke txiav txim siab qhov kawg thiab kev ua tau zoo ntawm cov kav hlau steel. Qhov sib txawv ntawm cov txheej txheem vuam ib txwm muaj, qhov siab - zaus kuj vuam tshuab ua rau ERW steel kav kom muaj qhov ruaj khov vuam kev ua tau zoo, qhov siab qhov tseeb thiab kev ua haujlwm zoo heev, ua rau lawv cov khoom siv tseem ceeb hauv cov khoom siv niaj hnub no thiab kev tsim khoom lag luam. Nrog rau kev txhim kho txuas ntxiv ntawm cov qauv tsim khoom, cov txheej txheem tsim khoom ntawm ERW steel kav kuj tseem txhim kho rau kev txawj ntse, siab precision thiab ua haujlwm siab. Kev nkag siab zoo ntawm tag nrho cov txheej txheem tsim khoom thiab cov kev tswj xyuas qhov tseem ceeb yog qhov tseem ceeb rau kev txhim kho cov txheej txheem ntau lawm, txhim kho cov khoom zoo thiab nthuav dav daim ntawv thov ntawm ERW steel kav.

 

 

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